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Fiberglass
Rail Car Spill Containment System
The
StarTrack® system is an impressive, heavy-duty, railcar containment
system engineered to meet specific requirements in either permanent
or temporary applications. StarTrack® is surface mounted, and can
be installed without moving rails.
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See
the Star Track® system installed at
Beale Air Force Base
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StarTrack® systems are manufactured from high strength, corrosion resistant fiberglass.
Each system consists of sets of three, low profile, 4" high x
20' long pans. A complete set protects a section of track 20' long
by 10' wide. The center pan contains approximately 250 gallons. The
two outrigger pans provide approximately 125 gallons each. |
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120' of track,
10' wide, with 6" collector system feeding spills to a 22,000
gallon holding pond for effective spill control.
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Each
of the six sections (pictured above) consists of three, low profile,
20' long by 4" high pans. A center pan for containment between
the tracks, and two outrigger pans for containment to both sides of
the track. Three sets of pans, 60' feet, will contain a standard rail
tanker car.
Each of the pans in a three pan set, is connected to the other two
pans via a 6" manifold system which carries spilled material
to one side of the track. There a six inch pipe running parallel to
the track carries the spill into a holding pond for processing.. The
only site disruption is the laying of the 6" manifold between
the rail ties every 20'. In almost every case rail ties do not have
to be moved. The STAR TRACK® pans are surface mounted on top of the
ties and under the rail crown. Disregarding weather hold-ups the actual
installation for this project took approximately two days to complete.
Installation may be completed by the customers staff or by Polystar's
technicians. |
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Benefits
- Surface mounted
for fast, clean installation. No need to remove tracks! Assembly
requires standard hand tools. Pans fit tight against rails and
are secured by special fasteners.
- Easy to relocate.
- 1/4"
think fiberglass construction for superior strength and excellent
corrosion resistance. Several resin options for several chemical
applications.
- Usable in
hot or cold climates. UV resistance for long life.
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of the three StarTrack® pans which form a 20' section, may be used
independently as drip collector pans. Or, the pans may function as
a secondary containment system when the pans are connected with one
another via a collector trough (8" wide x 12" deep x 10'
long sump) which fits snugly underneath and perpendicular to the three
pans. Recent designs incorporate a six inch manifold system in place
of the collector trough. |
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Six
inch drain ports, centered in each pan, allow spilled fluids to quickly
flow from all three pans in to the collector trough. A 4" drain
port, located at one end of the collector trough allows captured fluids
to flow to a collection pipe running parallel to the track. Multiple
20' long STAR TRACK® systems may be sited in line to accomodate longer
requirements for multiple railcars. Note: Three sets of Star Track® pans are required to protect the track under an average 60' rail tanker.
First time installation are usually completed by PolyStar's trained
technicians. However, future additions can easily be completed by
your own maintenance staff or a private contractor. |
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NEW REGUALTIONS
mandate installation of spill containment measures for most rail TankCar
loading & unloading operations. The Star Track® system features
rugged fiberglass composite construction to form three (3) containment
basins on the outside and inside of each rail to catch spilled material
before it hits the ground or enters a sewer system. These basins
can be equiped with a drainage system which flows to a large holding
tank to handle the really big spills. This state-of-the-art spill
control solution complies with local, state, and federal requirements. |
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